Size GuideEco ImpactContact Us

Compliance · 10 min read

What 'food grade' really means on a used tote

Three conditions, all three required, with the regulations cited. And why no amount of washing can create the one that is missing.

March 27, 2026 · Marisol Treviño · ToteOrbit, Indianapolis

Questions on this article?

Reply within 1 business day

Send them straight to the author's bench. We answer operator questions whether or not there is an order attached.

US or Canada only — 10 digits, e.g. (317) 204-0100
US ZIP like 46226, or Canadian postal code like M5V 2T6
Whole units, 1 to 100,000

Fields marked * are required. Phone and postal code are checked against real US and Canadian number ranges, so please enter details we can actually reach you on.

“Food grade” is the most abused phrase in the used container trade. It is used to mean clean, to mean washed, to mean light-coloured, and occasionally to mean nothing at all. In our yard it means three specific things, all three of which are required, and one of which cannot be created after the fact at any price.

Condition one: documented food-only prior cargo

Every cargo the container has ever held must have been a food-contact substance, and that must be stated in writing by the generator. Not described verbally. Not inferred from the plant's industry. Written down, specific, and signed.

This is the condition that cannot be manufactured. A container's history is a fact about the past. If a tote held a surfactant in 2019, it is not a food container in 2026, no matter what has happened to it since. We will explain in a moment why that is physics rather than paperwork pedantry.

In practice almost every food-grade tote we supply is a single-trip unit from a beverage, syrup, oil or concentrate plant. A packer fills a new tote with glucose syrup, ships it, the customer empties it, and the tote becomes an inconvenience. One cargo, edible, documented. That is the cleanest possible input and it is also why supply is lumpy — we cannot create food history, so when nobody releases units we have a waiting list rather than stock.

Condition two: wash chemistry listed under 21 CFR 178.1010

Section 178.1010 of Title 21 covers sanitising solutions permitted for use on food-contact surfaces. Washing a food container with agents outside that list means the surface has been treated with something not cleared for the purpose, which defeats the exercise.

We log chemistry, concentration, temperature, cycle time and operator for every batch, and that log becomes the wash record that ships with the order. Your auditor will ask for it; we would rather hand it over than explain why we do not have it.

Dedicated scheduling matters too. A food run does not share a tank with a latex run, which is why food programme washes are scheduled rather than slotted in whenever there is a gap.

Condition three: sealed immediately after drying

A clean container that sits open in a yard for a week is no longer a clean container. Valve and six-inch cap go on the moment the unit comes off the dry stage, with a tamper-evident band. If the band is broken when it reaches you, the unit is not food grade and we will replace it.

This is the least technical of the three conditions and the one most often skipped by suppliers, because it costs a few dollars per unit and nobody can see it on a photograph.

Why washing cannot create condition one

Here is the part that generates the most argument, so it is worth being precise.

HDPE is not an inert barrier. It is a semi-crystalline polymer with amorphous regions that certain classes of compound dissolve into. Terpenes — the aromatic compounds in citrus, mint and most essential oils — are the classic example. So are many non-ionic surfactants, and several solvents. These compounds do not sit on the surface where a wash can reach them. They migrate into the polymer matrix and then slowly migrate back out, which is why a tote that held pine cleaner in 2018 still smells of pine cleaner in 2026, no matter how many caustic cycles it has been through.

Washing removes residue. It does not remove compounds that have become part of the wall. That is the whole reason the first condition exists, and it is why we refuse units that held essential oils or flavour concentrates in either direction — we will not buy them and we will not sell them.

What we will not claim

We supply food-grade containers. We do not certify your process. Whether a particular container is suitable for your specific product, your fill temperature, your shelf life and your HACCP plan is a determination only your food safety team can make. Any supplier who tells you otherwise is telling you something useful about themselves.

We also do not use “food grade” as a synonym for “very clean.” A general industrial reconditioned unit off our line is extremely clean. It is not a food container, and we will not describe it as one because it would make the phrase worthless for the units where it actually matters.

Questions worth asking any supplier

  • Can I see the written prior-cargo declaration for these specific units?
  • What wash agents did you use, and are they listed under 21 CFR 178.1010?
  • Can I see the wash record with chemistry and temperature?
  • When was the valve sealed relative to the dry stage?
  • Is this a single-trip unit, and from what kind of plant?
  • What would disqualify a unit from your food programme?

That last one is the most revealing. A supplier with a real programme will answer it quickly and specifically. Ours is on the food-grade totes page, including the cargo classes that disqualify a unit instantly.

REFERENCE

Reference

The tables behind this article

Every dimension, thread, seat material and cargo rating referenced above, in full. The complete versions live in the size guide.
A reconditioned 275 gallon caged composite IBC tote on a black plastic pallet, showing the galvanised cage, the moulded HDPE bottle, the red discharge valve and the six-inch fill capFig. 1
A single 275 gallon unit off the outbound pad. Galvanised tubular cage, blow-moulded HDPE bottle, 2 in S60x6 outlet, six-inch vented fill cap.
Rows of IBC totes stacked two and three high on pallets inside the Indianapolis warehouseFig. 2
Graded stock under roof, staged two and three high. Loaded units never stack more than two, and never while warm.
Nominal figures. Gross weight assumes water at 8.34 lb/gal — multiply by your cargo's specific gravity, then check it against the maximum permitted gross mass on the unit's own marking.
CapacityLitresFootprintHeightTareGross (water)Stack loaded
275 gal1,04148 × 40 in46 in≈140 lb≈2,435 lb2 high
330 gal1,24948 × 40 in53 in≈155 lb≈2,905 lb2 high
350 gal1,32548 × 40 in56 in≈165 lb≈3,075 lb2 high
120 gal45440 × 32 in38 in≈95 lb≈1,095 lb2 high
180 gal68142 × 36 in42 in≈115 lb≈1,616 lb2 high
550 gal2,08260 × 48 in60 in≈240 lb≈4,830 lb1 high

B / FITTINGS

What threads onto it

Fittings, threads and seat materials

S60x6 is a buttress thread that seals against a flat gasket face, not on the thread flanks. It is not interchangeable with NPT — forcing one into the other is the commonest hidden fault in used containers.
FittingSizeSeals bySeat optionsTypical service
S60x6 butterfly valve2 inFlat gasket faceEPDM, Viton, PTFEThe standard IBC outlet
S70x6 butterfly valve2 inFlat gasket faceEPDM, VitonEuropean and some 330 gal units
2 in NPT ball valve, poly2 inThread flanks + tapeEPDM, VitonRetrofits, metered dispensing
2 in NPT ball valve, stainless2 inThread flanks + tapePTFESolvents, pressure, hot cargo
3 in butterfly valve3 inFlat gasket faceEPDM, VitonViscous cargo, high flow
6 in fill cap6 inGasketed lidEPDM, siliconeVented or solid — choose deliberately
Camlock adapter, type C1.5 / 2 inCam arms + gasketBuna, VitonRepeated connect / disconnect
Bulkhead tap3/4 inBoth-side gasketsBrass, polyRain kits, site water
The valve body rarely fails. The seat does, and it is chosen by cargo rather than by price. Always verify against your specific concentration and temperature.
MaterialGood withAvoid withTemperatureCost
EPDMWater, acids, caustics, brine, ag-chemOils, fuels, aromatics-40 to 250 °FLow
Viton (FKM)Solvents, oils, fuels, aromaticsKetones, amines, hot steam-15 to 400 °FHigh
Nitrile (NBR)Oils, diesel, greases, hydraulicsOzone, strong oxidisers-30 to 250 °FLow
PTFE envelopeAlmost all chemistry, high purityNeeds very flat flange faces-100 to 450 °FHigh
SiliconeFood contact, wide temperatureSolvents, abrasion-60 to 450 °FMedium

C / COMPATIBILITY

Will HDPE hold it?

Sixteen cargo families, rated

HDPE is brilliant at most things and hopeless at a few. Where the answer is C, we will point you at stainless rather than sell you a container that will craze.
A = suitable, B = suitable with limits, C = not recommended in a composite IBC. Guidance only — verify against your own concentration and temperature.
Cargo familyHDPESeatNotes
Water, potable and non-potableAEPDM / siliconeFood-history units for potable
Acids and caustics, aqueousAEPDM / PTFEVent fuming cargo
Liquid fertiliser, UAN, NPKAEPDMSG up to 1.32 — check your lift-gate
Brine and chloride de-icerAEPDMHard on galvanising, kind to HDPE
Food syrups, oils, concentratesASilicone / VitonDocumented food history only
GlycolsAEPDMVery common; SG 1.04–1.11
AlcoholsAViton / PTFEFlammable — bond and vent
Diesel and gas oilBViton / NBRPermeates slowly over long storage
Mineral spiritsBVitonSwells HDPE slowly
Surfactants and detergentsBEPDMOdour fixation risk — dedicate units
Latex, adhesives, water-based paintAEPDMCures if left. Wash promptly.
Ketones, aromatics, chlorinated solventsC—Crazes HDPE. Stainless only.
Gasoline and low-conductivity fuelsC—Static risk. Steel or stainless.
Essential oils, flavour concentratesC—Fixes into the wall permanently. Never.
Hydrogen peroxide above 10%C—Decomposition and pressure risk
Dairy and hot-fill above 140 °FC—Needs CIP and steam. Stainless.

Permeation

Small non-polar molecules pass slowly through HDPE rather than attacking it. The bottle looks perfect and your cargo quietly leaves. It is a storage-duration problem: diesel for a week is fine, diesel for a year is not.

Crazing

Ketones, aromatics and chlorinated solvents cause fine surface cracking that propagates under stress. It is invisible until you hold the wall against a raking light, and it is a critical grading failure.

Odour fixation

Terpenes and some surfactants dissolve into the polymer itself rather than sitting on the surface. No wash removes them. This is why a food-grade tote has to have been a food tote from new.

A wide aisle inside the warehouse with IBC totes stacked on both sides and a roller door open at the far end
Compatibility decides where a container can go next. Everything in this aisle carries a written cargo history.

E / GRADING

A grade is a promise, not a mood

How every unit is scored

We publish the whole system because a grade without written criteria is just an opinion with a price tag. Nineteen points, fixed thresholds, one card per unit, seven years on file.
Every unit is scored against all nineteen. A single critical failure condemns the unit regardless of how the other eighteen score.
#PointCritical?
01Prior cargo declaration — present, written, specificYes
02Residual liquid — any volume at allYes
03Odour after wash — fixed odour by trained noseYes
04Bottle corner stress whiteningNo
05Interior scoring you can feelNo
06Interior crazing — fine surface crackingYes
07Bottle bulge or deformationYes
08Wall thickness at the thinnest pointYes
09Dome port condition and flange flatnessNo
10Outlet threads — cross-threading, chippingYes if crossed
11Valve function, full open and closeNo, replaceable
12Gasket condition — compression set, bloomNo, replaceable
13Cage squareness along the top railNo, pressable
14Cage weld integrity at tube intersectionsYes
15Cage coating and galvanising lossNo
16Pallet condition — cracked feet, rot, corrosionNo, replaceable
17Forklift pocket integrityNo
18UN marking legibility and dateNo, re-markable
19Leak test under our procedureYes

D / ORDERING

Commercial terms, up front

Lead times, minimums and what happens when it goes wrong

Discovering these at invoice stage is nobody's idea of a good relationship, so they are published.
Published so nothing arrives as a surprise at invoice stage. Prices themselves move weekly with resin, scrap steel and freight, which is why we do not publish a list.
ItemDetail
Minimum orderOne unit. No account minimum, no membership.
Stock lead timeGrade A and B 275 gal usually ship the same week
Rebottled lead time2–3 weeks, built to order in bay D
Food-grade lead time1–3 weeks when stock exists; supply-dependent
Full truckload45 on a 48 ft flat, 48 in a 53 ft van, 90 empties double-stacked
Payment, first orderPrepay by ACH or card
Payment, establishedNet 30 on credit approval
Grade guaranteeRegrade or replace, our freight both ways, 14 days
Leak warranty30 days from delivery, normal atmospheric service
CancellationFree until the truck is loaded
Returns14 days on unused stock units, freight at your cost
Sales taxIndiana resale certificates and out-of-state equivalents accepted

F / END OF LIFE

Reuse first, recycle last

What happens when the container is finally finished

Every unit that arrives is assessed down this list, in this order. 99.4% of incoming mass avoided landfill in 2024, and reuse plus repair accounted for over three quarters of it.
Assessed in this order, per unit, every time. The granulator is the fourth choice, not the first. 2024 figures against 2,994,000 lb of inbound mass.
StepOutcomeShare of massCost to us
01Reuse as is — wash and redeploy63.9%11 gal of mostly reclaimed water
02Repair and reuse — valve, gasket, pallet, cage11.4%Parts and bench time
03Rebottle — new bottle, reclaimed steel9.6%A new bottle, two thirds of mass retained
04Upcycle — rain kits, grow beds, wash stations3.2%Fabrication time
05Material recovery — HDPE regrind, steel, wood11.3%Grinding, washing, drying energy
06Residual to licensed disposal0.6%Sludge, gasket rubber, fasteners, laminates
Stacks of used IBC totes under a clear blue sky on the gravel pad, awaiting grading
Inbound. Nothing comes off the trailer before its cargo declaration is read.
Mixed white and black IBC totes staged beside the loading dock doors
Graded and sorted. Black bottles are UV-stable units destined for outdoor service.
A wide field of IBC totes standing on grass under a blue sky, waiting to be collected
Recovered from a customer yard. Every one of these avoided a crusher.

From reading to ordering

Put what you just read to work.

Quantity, grade and ZIP in the form above gets you a delivered price tomorrow.
Use the form aboveContact details
Get a quote